ARPA-E’s RECOVER Program: Phoenix Tailings Wins U.S. Backing to Mine Waste Streams for Rare Earths

Oct 31, 2025

Highlights

  • Phoenix Tailings selected by DOE's ARPA-E RECOVER initiative to extract rare earths and critical minerals from industrial wastewater, brines, and mine effluent using novel separation chemistry.
  • The startup's approach uses tailored ligands and fractional distillation to selectively extract metals from dilute solutions—potentially offering a cheaper, scalable alternative to conventional processing methods.
  • Success could reduce U.S. dependence on Chinese rare earth separation capacity (currently 90%+) by creating domestic 'urban mine' models from wastewater and industrial residues.

Phoenix Tailings, a Massachusetts-based startup pioneering zero-waste mining, is on the rise!  The innovative startup on the move has been selected by the U.S. Department of Energy’s Advanced Research Projects Agency–Energy (ARPA-E) under its new RECOVER initiative. The program’s goal: to reduce America’s dependence on imported rare earths and critical minerals by extracting them from unconventional domestic sources such as industrial brines, wastewater, and mine effluent.

This initiative builds on a growing federal push to reclaim minerals from what used to be viewed as waste—transforming effluent streams into a potential treasure trove of critical elements like neodymium, dysprosium, and cobalt. For Phoenix Tailings, already known for commercializing carbon-free metal production, it marks a leap into separation chemistry innovation.

Fractional Distillation Meets Rare Earths

The company’s project centers on tailored ligands—chemical compounds that can selectively bind to target metals in complex, dilute mixtures. Once bound, the resulting complexes can be vaporized and fractionally distilled into pure salts, a method typically reserved for more concentrated solutions.

If successful, this technique could offer a new separation pathway—cheaper, less chemically intensive, and potentially scalable for low-grade brines that conventional processes overlook. Such progress would fill a crucial gap in U.S. rare earth processing, where dependence on Chinese separation capacity remains above 90%.

Strategic Significance: The “Urban Mine” Advantage

Beyond the laboratory, the RECOVER award reinforces ARPA-E’s strategy of mineral independence through innovation, aligning with other DOE programs like SCALE and MINER. For Phoenix Tailings, it underscores the promise of a circular, domestic value chain—from extraction to metallization. If proven viable, it could open new “urban mine” models, where wastewater, geothermal fluids, and even desalination residues become strategic resource hubs.

Still, the approach faces questions: Can fractional distillation scale without excessive energy demand? Will recovery rates justify the cost of ligand synthesis? Investors will be watching closely.

Reading Between the Lines

There’s little hyperbole in this announcement—ARPA-E’s RECOVER is a legitimate, well-funded DOE initiative. However, as with most early-stage technology programs, commercial readiness remains speculative. Phoenix Tailings’ claim of building a “fully domestic end-to-end supply chain” is aspirational but directionally sound given their metallization track record.

For U.S. investors seeking exposure to the next wave of critical mineral innovation, this development signals that chemical process engineering—not just new mines—may define the next phase of rare earth independence.

Citation: Phoenix Tailings via LinkedIn; ARPA-E RECOVER Program, U.S. Department of Energy (2025)

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By Daniel

Inspired to launch Rare Earth Exchanges in part due to his lifelong passion for geology and mineralogy, and patriotism, to ensure America and free market economies develop their own rare earth and critical mineral supply chains.

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