Highlights
- Trump's revival of Mountain Pass and support for MP Materials marked historic progress towards rare earth independence by 2027.
- Achieving this goal requires an Operation Warp Speed-scale mobilization, not political victory laps.
- China controls 90% of global rare earth magnets through a 30-year industrial ecosystem that cannot be replicated with a single magnet plant.
- The U.S. faces a decade-long rebuild requiring $50 billion, compressed permitting, workforce development, and coordinated federal action.
- REEx's Six-Point Letter to President Trump outlines the minimum conditions for true independence:
- Treating rare earths as a national security emergency
- 12-18 month permitting
- Unified financing
- Guaranteed demand
- Workforce pipelines
- National coordination plan with a Critical Mineral Czar
There is a moment in every geopolitical drama when optimism becomes its own kind of dangerโwhen belief in progress begins to obscure the harder truth that the next mile will be far harder than the first. The United States has arrived at that moment in its rare earths and magnet story.
Table of Contents
What David Merriman Said
So when the Financial Times (opens in a new tab) published a quietly devastating line from Project Blueโs (opens in a new tab) David Merrimanโ
โDetaching from Chinese rare earths and magnet materials by end-2027 would require vast amounts of finance, permitting, and workforce development,โ
โ โฆit felt less like analysis and more like a gentle interventionโone that quietly summoned the far less gentle warning Rare Earth Exchanges (REEx) has been sounding for months.
A reminder that no matter how enthusiastically Washington congratulates itself on its newfound resolve, the road ahead has not shortened. It has merely come into sharper focus.
Because for months now, political leaders have been telling Americans a comforting story: that after years of drift and dependency, the country has finally woken up; that the problem is now understood; that independence is within armโs reach.
Thereโs some truth in that. But only some.
As far as waking up, leaders in the field just testified to bipartisan embrace. The historic congressional hearing laid bare the structural reality of Americaโs critical minerals crisis, revealing how China spent 30 years deploying subsidies, predatory pricing, and export controls to corner global rare earth and lithium supply chainsโforcing U.S. factory shutdowns within days.
So whatโs really needed for US rare earth independence?
1. A Real Awakening
For anyone who has followed Americaโs rare earth fortunes over the past decade, the last few years have been astonishing. Under President Donald Trump, the U.S. did something it had not done in a generation: it stopped pretending that the rare earth problem would solve itself.
He revived Mountain Pass, the only meaningful rare earth mine left in the United States.
He backed MP Materials in a way no administrationโRepublican or Democratโever had. And this has been the right thing to do.
He approved a ten-year Pentagon price floor for magnets, a move so unprecedented it startled even seasoned analysts.
He supported the first major magnet factory in Texas.
He forced American OEMsโautomakers, tech companies, energy giantsโto seriously reconsider โMade in Americaโ not as an aspirational sticker but as a supply chain strategy.
These werenโt gestures. They were structural moves in a system that had been hollowed out and offshored for thirty years.
And they worked. MP Materials, thanks frankly to the brilliance of the management, has grown from eight employees to nearly a thousand.
Billions of dollars flowed into refining, separation, and magnet manufacturing. Foreign firms began quietly scouting U.S. locations. Even allies like Japan and Korea recalibrated their expectations, sensing that America mightโfinallyโbe serious.
This is what it looks like when a country begins to turn its head toward the mountain. But the miracle of the first steps does not guarantee miracles on steps two, three, or ten. And this is where the American narrative begins to part ways with the terrain.
2. The Scale of Chinaโs Shadow
The truthโspoken discreetly by analysts and whispered more loudly by engineersโis that China did not simply build a lead in rare earth magnets. It built an ecosystem, as dense and interdependent as a rainforest.
More than 90% of the worldโs magnets, 90% of the metal powders that feed them, the overwhelming share of separated rare earths, and nearly all of the heavy rare earths essential for precision motors and other highly engineered products, especially in defense, come from one country.
A decade ago, Washington dismissed this as a supply chain inconvenience. Now it understands it was a strategy.
And strategiesโespecially ones built over thirty yearsโare not undone in twenty-four months by a single magnet plant, no matter how patriotic.
So when Project Blue says that โvast amounts of financeโ and โworkforce developmentโ are required, thatโs diplomatic understatement. What they mean is this:
The U.S. is staring at a ten-year industrial mobilization.
And the clock has barely begun ticking. See โ_Roadmap to Western Rare Earth Independence (With the Meter Running).โ_
This is exactly why Rare Earth Exchanges published its Six-Point Letter to President Trump, outlining the bare minimum conditions for true independence along with herein, an articulated need for an Operation Warp Speed like national emergency push:
- Treat rare earths (and critical minerals) as a national-security emergencyโopen this up to a network of collaborative nations.
- Compress permitting from 5โ10 years to 12โ18 months.
- Stand up a unified financing stackโDPA, EXIM, DFC, and a permanent price floor (otherwise within a few years there will be mass company collapse)
- Guarantee multi-year demand through defense and industrial procurement, industrial hubs along with intensive downstream R&D
- Create a national workforce pipeline for metallurgists, chemists, and magnet engineers, and other roles anticipating future demand based on R&D.
- Build a coordinated national planโno more disconnected pilot projectsโinclude a Critical Mineral Czar.
3. The Ghost of Operation Warp Speed
Whenever Americans talk about speed and industrial miracles, the same analogy resurfaces: Operation Warp Speed.
If we could build, test, and deploy a new class of vaccines in under a yearโsomething once thought impossibleโthen surely we can build magnets. And in theory, we could.
In principle, the United States still has that capacity. But Warp Speed succeeded for a very specific reason: the government admitted it was in crisis.
Washington said the quiet part out loud:
- We are behind.
- We are vulnerable.
- We must act.
- The market cannot do this alone.
That honesty made everything else possible: regulatory acceleration, unprecedented financing, rapid manufacturing scale-up.
Todayโs rare earth narrative is the opposite. President Trump has said that America will soon have โmore rare earth magnets than we know what to do with,โ a sentence crafted to reassureโnot mobilize.
But here is the paradox: You cannot declare a national emergency while simultaneously declaring victory.
Political triumphalism and industrial mobilization cannot live in the same room.
One suffocates the other.
4. What It Would Actually Take
If America genuinely wanted to detach from China by 2027โor even 2028โit would need to recreate the full logic of Operation Warp Speed:
- Up to $50 billion in federal funding (this is included in the R&D necessary for downstreamโthe Chinese are well ahead here for downstream applicability. See REEx โ_Chinaโs Rare Earth Downstream Strategy: Innovation, Patents and Owning the Future_.โย
- A coordinated national magnet program spanning DOE, DOD, DOC, and DFC, mindful of downstream demand peaks and valleys in the future
- A rare earth workforce pipeline with thousands of trained specialists, plus scientists applied to race for owning tomorrow
- Permitting reform compressing years into months
- Federal price supports for magnet alloys and oxides, along with intensive national labs R&D funding.
- A national magnet reserve
- Traceability and disclosure laws for finished goods
- A federal enforcement apparatus for imported magnets
None of that exists yet in any meaningful way.
Some of it hasnโt even been drafted.
And even if all of it appeared tomorrow, the U.S. would still face the last, stubborn bottleneck: the hundreds of millions of imported goods that arrive each year with Chinese magnets already welded inside.
Decoupling doesnโt just mean producing new magnets. It means re-wiring the industrial wardrobe of the entire modern economy.
That wardrobe spans motors, robotics, EVs, drones, domestic appliances, turbines, medical devicesโvirtually every corner of American life.
Replacing that embedded inventory is not a sprint. Itโs a rebuild. A five-to-ten-year one.
5. The Work So Far MattersโBut the Story We Tell Matters Even More
None of this diminishes the scale of what Trump accomplished. In many ways, he shocked a stagnant system back to life.
- He broke Washingtonโs reflexive habit of outsourcing strategic industries.
- He forced the national-security establishment to pay attention.
- He made rare earths a household phrase again.
That alone is an achievement with generational resonance.
But the temptation nowโdangerous in its simplicityโis to confuse motion with momentum, and momentum with completion. Thatโs exactly what it is when POTUS declares weโll have all the magnets we need by next year.
The United States has taken the opening steps of a long industrial march.
REEx has merely pointed out that the mountain ahead is higher than the one behind. And that brings us to the unavoidable truth: America can reclaim its rare earth destiny.
But only if it stops telling itself the job is already done. Independence must be chosenโstructurally, not rhetorically. It must follow the logic of Operation Warp Speed (or some similar action), not the logic of campaign flourish and mid-term anticipation.
Because in the end, the question is not whether Trumpโs early actions were historic. They were.
The question is whether America is prepared to complete the work it has begunโand whether the country can finally admit that independence demands more than headlines and a few deals here and there (albeit important ones). It demands a plan.
And the Rare Earth Exchanges Six-Point Letter and a call for an Operation Warp Speed-like action is, at this moment, the closest thing the nation has to one.
ยฉ 2025 Rare Earth Exchangesโข โ Accelerating Transparency, Accuracy, and Insight Across the Rare Earth & Critical Minerals Supply Chain.
You have crossed every t and dotted every i in this report. If only all of our politicians and executive brance have the “balls” to get on with it and do what must be done to make us 100 % self dependent in rare earth minerials and start it TODAY, then we have a descent chance to survive.
Problem is if a RE stage wannabee requires permitting and confronts environmental issues related to plant, animal or indigenous rights, etc., you can bet opposition supporters will rally to oppose, whether this occurs in Red or Blue states. As we have watched this year opposition has lined up in courts to oppose anything Trump Admin’ supported. Federal national security claims will also likely be court-challenged. Friendly borders may hold safer mining feedstock sources for the present US Admin and much shorter timelines to production. JOHO, GLTA REI
The US definitely needs a Manhattan Project for Rare Earths, as you have suggested, to develop a large sustainable domestic Rare Earth supply. The problem is there seems to be a lack of people who truly understand what it takes to build and manage a quality, profitable โsoup to nutsโ Rare Earth business. The government is running around throwing money at random RE projects seemingly without a plan. Every mining company who can get a RE analysis in an ore sample is jumping on the bandwagon. And now some scientists think they can get Monazite out of ferns.
What people donโt understand is the complexity of a Rare Earth business.
First, as you have stated, the separation step is the most complex and that manufacturing base doesnโt exist in the US and needs to be built to scale and will cost billions. Solvay and some consulting groups have the technology. It also should be noted that one canโt just run any ore through parts of one plant due to materials of construction and ratios of RE elemnets, so separation plant(s) need to be ore specific.
Second, the correct ore or ores need to be the ones processed. With all proper respect for the good work that MP is doing today, I doubt that they can ever make money just processing light REs without government price supports; and their Bastnasite just doesnโt have enough of the heavy REs, in my opinion, to justify their separation if there are other alternatives. Iโm more optimistic about Energy Fuels processing of Monazite but they still need more modern separation technology and investment.
Third, radioactivity is an issue since almost all rare earths have radioactive elements associated with them. These elements need to be removed and properly disposed of. I have no knowledge of how effectively that is being done to day. I know it is an expense and I know in the past there were RE products on the market with higher than desirable levels of radioactivity.
So I hope you will keep up your advocacy for a sound government/industry plan than project to obtain US Rare Earth independence.
Jim Spooner
Background: I was, from 1980 to 1989, North American Business Director of Rare Earths and Gallium for Rhone-Poulenc (Solvayโs predecessor). We had a profitable business producing separated Ce, La, Nd, and Pr out of our plant in Freeport, TX and sending the 7% of heavies back to France for separation there. We also had a RE metals operation near Pheonix. I worked with GM on he development of their Nd/Fe/B magnet program and we sold almost all the separated Rare Earth compounds in the US during that time.