Lynas Rare Earths: Scale Achieved-Now for Sustainable Returns

Sep 23, 2025

Highlights

  • Lynas Rare Earths successfully completes its 2025 growth initiative.
  • Establishes production facilities in:
    • Mt Weld
    • Kalgoorlie
    • Malaysia
  • Aims to become the dominant non-Chinese rare earth supplier, focusing on:
  • Despite challenges in NdPr pricing and market dynamics, Lynas positions itself as a critical counterweight to Chinese rare earth dominance.

At the ASA Queensland Investor Summit, Lynas Rare Earths Limited took a victory lap. Management declared its โ€œ2025 growth initiative largely complete,โ€ touting new capacity at Mt Weld, Kalgoorlie, and Malaysia. The company now stands as the only commercial producer of separated heavy rare earth oxides (dysprosium and terbium) outside China (โ€œex-China).

Lynas Rare Earths ranks number one on the Rare Earth Exchanges (REEx) LREE Project/Deposit Ranking Database and number two on the REEx HREE Project/Deposit Ranking Database. When it comes down to โ€œex-Chinaโ€ rare earth supply, China at the present time, Lynas, and MP Materials are the center of the rare earth supply chain universe.ย  Of course, much more is going on tracked by REEx.

While the company talks big strategy, the boardroom showed a little confidence of its own: director Vanessa Guthrie quietly added 1,740 shares through her super fund at about A$14.34โ€“14.66, lifting her indirect holding to 16,740 shares, Investment Lynas.

The Empire Lynas Built

  • Mt Weld (WA): FY25 delivered a record NdPr in concentrate; the expansion is sized with a nameplate capacity to support ~12,000 tpa of NdPr finished product.
  • Kalgoorlie (WA): Australiaโ€™s first downstream rare earth facility is ramping, cracking & leaching to produce MREC with nameplate capacity supporting ~9,000 tpa NdPr equivalent
  • Malaysia: Separation upgrades lifted the nameplate to 10,500 tpa NdPr, with new rotary furnaces improving efficiency; FY25 saw the first Kalgoorlie feedstock processed

Together, that footprint makes Lynas the dominant โ€œrest-of-worldโ€ supplier spanning both light (NdPr) and heavy (Dy, Tb) rare earths, Lynas Investor Summit.

Riding a Demand Supercycleโ€”or Stumbling into a Trap?

Management, leveraging Project Blue data, is bullish: magnet demand remains the fastest-growing segment, with NdPr demand projected to rise through 2030, driven by EVs, wind, and electronics. Following China's policy shifts, customers are actively de-risking their supply chains.

Importantly, investors must understand that Lynasโ€™ financials swing with NdPr pricing. When NdPr oxide peaked (Lynasโ€™ chart shows 2022 highs), NPAT exceeded A$500m; by FY25, with NdPr around USD 84/kg, NPAT had fallen to A$8m.

To keep the growth train rolling, Lynas raised A$750m in equity in August 2025 to bolster its balance sheet and fund.

The Next Gambit: โ€œTowards 2030โ€

CEO Amanda Lacaze says Lynas is just getting started:

  • Resource growth: Drill deeper at Mt Weld and scout ionic-clay feedstocks.
  • Downstream expansion: Broaden Dy/Tb separation and build specialty rare earth products.
  • Integration play: Partner/JV or invest directly in metals and magnets outside China

Target: defend Japan, expand in Europe & North America, and cement Lynas as the indispensable counterweight to Beijing.

Questions That Canโ€™t Be Dodged

  • Margin squeeze: With NdPr sub-USD 100/kg, can the expanded asset base earn attractive returnsโ€”or are shareholders subsidizing volume? Will the US government move to establish a floor to expand to ex-China deals?
  • Heavy-REE reality: Dy/Tb production is historic, but will volumes meaningfully dent Chinaโ€™s dominance?ย  We havenโ€™t even started the first inning.
  • Capital allocation: After A$750m raised, how will Lynas balance growth capex with shareholder returns?
  • Geopolitical exposure: As Lynas becomes the go-to allied supplier, does it risk becoming a pawn in great-power industrial policy?

The Bottom Line

Credit where itโ€™s due: Lynas built a vertically integrated rare-earths chain outside Chinaโ€”a genuine feat

Now the harder test lies ahead: prove durable profitability at todayโ€™s prices, convert heavy-REE bragging rights into market muscle (will take time to penetrate Chinese armor), and keep growing without over-burdening shareholders.

Sources: Lynas Rare Earths ASA Queensland Investor Summit deck, Sept. 22, 2025

ASX Appendix 3Y (Vanessa Guthrie), Sept. 18, 2025

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By Daniel

Inspired to launch Rare Earth Exchanges in part due to his lifelong passion for geology and mineralogy, and patriotism, to ensure America and free market economies develop their own rare earth and critical mineral supply chains.

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