USA Rare Earth: Building an Ex-China Magnet Chain-Ambition High, Execution Still the Test

Dec 16, 2025

Highlights

  • USA Rare Earth holds $400M+ cash and targets 1,200 MT magnet capacity by end-2026 through its Stillwater facility.
  • The company remains pre-revenue with significant operating losses.
  • USA Rare Earth's integrated mine-to-magnet strategy depends on the high-risk Round Top deposit in Texas.
  • The Round Top deposit is estimated to cost ~$50M for the pilot phase alone before reaching production.
  • USA Rare Earth's acquisition of Less Common Metals aims to de-risk supply.
  • The planned 20,000 MT strip-casting capacity aims to de-risk supply as well.
  • Near-term margins remain exposed to supplier concentration and feedstock volatility.

A December 16 Zacks note (opens in a new tab) spotlights a familiar tension in the U.S. rare earth buildout: strategic urgency versus near-term financial drag. USA Rare Earth, Inc. (NYSE: USAR) is pursuing an integrated mine-to-magnet strategy anchored by the Round Top deposit in Texas and a scaling magnet plant in Stillwater, Oklahoma, while continuing to post losses as projects remain pre-revenue.

What the News Gets Right

Zacks is directionally correct: USAR is still in build mode, and rising operating expenses are pressuring near-term margins. The company’s own materials reinforce that this is a capex- and headcount-intensive ramp with material quarterly spend still ahead.

What the Company Presentation Adds

The November 2025 investor deck adds context that matters for investors: USAR highlights a $257M cash position as of Sept. 30, 2025 and a $400M+ cash position as of Nov. 3, 2025, describing itself as debt-free.

USAR also lays out concrete magnet manufacturing milestones: the Stillwater facility is designed for 5,000 MT capacity (expandable to 10,000 MT), with Line 1a (600 MT) commissioning targeted for Q1 2026 and Line 1b (additional 600 MT) targeted for 2H 2026, reaching 1,200 MT by year-end 2026.

The acquisition of Less Common Metals (LCM) is positioned as a pivotal de-risking step: USAR cites 30 years of operating history, +1,500 MT metal-making capacity, and plans for ~20,000 MT strip-casting capacity over the next decade.

The Risks Investors Must Price In

USAR’s biggest risk is still the same: durable, cost-controlled feedstock plus refining/processing execution at scale. Round Top is explicitly described as a long-term, high-risk, capital-intensive project, with a staged path through flowsheet development, PFS, and a pilot plant that management estimates could cost up to ~$50M.

Until Round Top reaches production, USAR’s magnet scale-up will likely depend on a combination of LCM metals/alloys, recycling pathways, and other non-Round Top inputs—which can expose margins to supplier concentration and price volatility.

Stock Check

Your Yahoo Finance snapshot supports the “pre-revenue,valuation-on-optionalities” profile: $2.0–$2.1B market cap, negative EBITDA (–$39M TTM), and large net losses (~–$285M TTM), with meaningful short interest—evidence that the market is split between strategic believers and execution skeptics.

Bottom Line

USAR is doing the hard work the U.S. supply chain needs—building magnet capacity and acquiring real metallurgical know-how. But investors should treat the story as execution-first: feedstock security and scaled refining will determine whether this becomes a cornerstone—or remains a well-funded development narrative.

Source: ZacksEquity Research, Dec. 16, 2025; USA Rare Earth Investor Presentation, Nov. 2025.

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By Daniel

Inspired to launch Rare Earth Exchanges in part due to his lifelong passion for geology and mineralogy, and patriotism, to ensure America and free market economies develop their own rare earth and critical mineral supply chains.

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