Schaeffler Develops Direct Rare-Earth Magnet Recycling Process in Hungary?But This Is Reuse, Not Refining

Sep 2, 2026

3 minute read.

Highlights

  • Schaeffler's Szombathely facility uses adapted pressing equipment to remove undamaged permanent magnets from defective EV motor rotors for direct reinstallation.
  • The process preserves accumulated downstream value across separation, oxide, metal, alloy, and magnet manufacturing stages where China holds its greatest advantage.
  • REEx frames this as component recirculation rather than recycling, potentially avoiding more processing and capital than chemical rare-earth recovery.
  • Key performance data including recovery yield, rejection rate, cycle time, and qualification standards have not yet been disclosed, leaving scalability unproven.
  • The closed-loop model currently targets manufacturing scrap with known provenance; end-of-life EV motor recovery presents a significantly harder challenge.

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By Daniel

Inspired to launch Rare Earth Exchanges in part due to his lifelong passion for geology and mineralogy, and patriotism, to ensure America and free market economies develop their own rare earth and critical mineral supply chains.

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Schaeffler's Hungary plant recovers intact NdFeB magnets from defective rotors for direct reuse, bypassing costly rare-earth refining stages entirely. (read full article...)

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